Facilities

BCS Machine Company, Inc. maintains a leading edge environment for advanced orthopedic medical device manufacturing and design consultation services. This environment includes a modern CNC infrastructure, ISO registered Quality Management System, interactive engineering support systems, including the latest in computer-aided design and manufacturing software, as well as an advanced virtualized information, network, and storage infrastructure.

A successful implementation of orthopedic designs from alpha-stage development prototypes through final product launch requires the ability to conceptualize innovative machining approaches when using complex multi-axis CNC machines. BCS embraces this ideology and has the CNC infrastructure in place to meet the exacting customer demands for even the most complicated designs.

Internally, our customer engineering and design support is continually evolving through innovative machining facilities that utilize different solid modeling, simulation, and feature based machining (FBM) techniques within the orthopedic space. A partial facility list outlining many of the capabilities found at BCS is provided below.

PARTIAL FACILITIES LIST

Inspection & Programming

ISO 13485:2016 #40633/B/0001/UK/En

FDA Registered Facility #1125743

Mitutoyo Coordinate Measuring Machine (CMM)

ISO 17025 Certified Calibration Suppliers

Traceable to NIST Standards

Optical Comparators

Virtualized CAD-CAM Environment

Ring and Plug Thread Gages

Calipers/Micrometers

Surface Tables

Gage Blocks

Pin Gages

 

CNC Machining & Turning

2 DMU 50 DMG/Mori 5 Axis Machines

Mori Seiki Dura Mill 4 Axis Machine

Mazak 5 Axis Vertical Machine

2 Mazak 3 Axis Horizontal Machines

Mori Seiki Vertical Machining Center

Okuma Vertical Machining Center

Fadal Vertical Machining Center

Mori Seiki Dura Turn Lathe Turning Center

2 Mori Seiki Turning Centers w/Live Milling

Hwacheon High-Speed Turning Center

Hwacheon Turning Center

 
 
 
 
 

Wire EDM Equipment

2 Sodick VL 400Q EDM Wire Cuts

Sodick VZ 300L EDM Wire Cut

Sodick AD 325L EDM Wire Cut

2 Belmont High-Speed EDM Drills

 
 
 
 

Laser Engraving & Finishing

TYKMA Electrox Scorpion Rapide II

TYKMA Electrox Minilase™ XL

Minilase™ Pro and Scriba Software

Trinco Ceramic Blasting Cabinets

Vibratory Tumblers

Baldor Belt Sanders

 

BCS also maintains a variety of manual machining equipment such as engine lathes and vertical mills. Parts cleaning and passivation is an in-house function using ultra-sonic cleaning and a passivation station. Hand finishing of parts is accomplished using a mixture of Trinco dry blast cabinets, vibratory tumblers, Baldor belt sanders, buffers, and finishing wheels depending on the specifications. Welding and grinding are performed on-site using a Tig welding system and a fully automatic surface grinder with magnetic chuck, respectively. BCS also maintains a range of miscellaneous equipment required for day-to-day operations including cut-off saws, vertical saws, and a hydraulic press. External services such as vacuum heat treating, electro-plating, anodizing, chrome coating etc., are contracted with highly respected local and national firms known throughout the medical device community.

Manufacturing complex orthopedic devices generates vast amounts of critical data during all phases of the product manufacturing life-cycle. Computer-aided design and manufacturing, shop floor processes, quality and inspection, and front office business activities all must use a highly efficient and well integrated information architecture. That is why in addition to a modern CNC environment, BCS also maintains an advanced information technology (IT) architecture that is highly capable of processing, storing and securing the large amounts of data created by today's uniquely complex orthopedic devices.


Careers

If you are interested in a career with a precision machining center, making contributions to manufacture the next generation orthopedic design, then join the BCS team and become part of a growing medical device manufacturing company. BCS provides excellent health and retirement benefits and a clean, professional working atmosphere. Follow the careers link to view current BCS openings, or to send us your resume online.

Products

BCS manufactures an extensive range of medical device products for the orthopedic market comprising total reconstructive systems to include Class I and Class II medical devices for the hip, knee, shoulder, and spine. Additionally, BCS provides superior value-added design consultation services for orthopedic engineering teams.